
I also noticed a couple things with the gears. One of our forum members was having trouble with putting a gear on an axle, because the auto-snap feature kept putting the axle through the wrong hole in the gear. I worked around this by putting an axle in a gear separately, and then putting the combination into the correct spot. I also found a way to get gears to mesh - just use the hinge tool to rotate one or both gears in small increments until they fit. I don't know if this would work for all gear-connections, though.
Anyway, about the building instructions... the zip file I linked to above contains the LDD file for the robot. You can generate building instructions in the file, plus you can mess around with the model to help you see the exact placement of pieces.
Since LDD didn't have a gear track part which I used on the robot, I just made a photo instruction, which you can see below... you can do this step last. Note that the two 1x3 beams on the bottom, keeping the gear track-beam from sliding out, should actually be one peg further up.

If you build this robot, let me know how it works!
-Jonathan
P.S. And no, I am not responsible for any deaths, broken bones, or any other injuries sustained from the use of this potentially lethal weapon. :P